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BL49

Wideband Lambda Controller with Bosch CJ125 and LSU 4.9 with 0-5V output and CAN-Bus Interface

Feature list

  • CAN output, compatible with AEM X-Series UEGO
  • analog output for lambda 0.65 to 1.3 (0.25v to 4.8V)
  • debug messages over CAN (pid, heater status, diag registers, ...)
  • activatable via TTL input (INPUT 1)
  • fast: 10ms refresh rate (reading the probe, calculation lambda and O2, sending CAN message and setting analog output)
  • Bosch recommended heating strategy

04.01.2023 - Current status of firmware development

  • analog output for lambda 0.65 to 1.3 (0.25v to 4.8V): done
  • CAN output (AEM X-Series UEGO protocol): done
  • debug messages over CAN: done
  • Bosch recommended heating strategy: done
  • PID controller for heating the probe: done
  • activation per GPIO (pull IN1 to GND): done
  • activation per CAN: open

29.04.2020 - Version 0.0.1 - only hardware released / no software available at the moment

Interactive BOM for easier hand-soldering you can download from the github (BL49/hardware/V0.0.1/bom)
or access online here: https://oelprinz.000webhostapp.com/BL49/V0.0.1/iBOM/ibom.html
Quick link to schematic: https://github.com/oelprinz-org/BL49/blob/master/hardware/V0.0.1/schematics.pdf

Bosch CJ125 (LQFP32 package) part numbers

Bosch part number
30615
40103
30522

Suitable Bosch lambda probes

Basically, the Bosch probes whose numbers start with 0 258 017 will fit, also Bosch 0 281 004.
Bosch numbers beginning with 0 258 007 are LSU 4.2 probes and will not fit.

Bosch number Length overall Comment
0 258 017 012 1060mm
0 258 017 025 1000mm Bosch motorsport part, tested during development
0 281 004 028 540mm common probe for diesel engines, Used during development
0 258 017 029 620mm grey, used by BMW after 09/2006 (1178 7539124)
0 258 017 038 340mm grey, used by BMW (11787537984)
0 258 017 092 950mm black, used by BMW (1178 7540167)
0 258 017 126 680mm black, used by BMW after 09/2006 (1178 7561410)
0 281 004 150 1215mm
0 281 004 184 1000mm
...

LSU4.9 probe pinout

Pin# Color Description Symbol
1 red Pump current APE IP
2 yellow Virtual ground IPN VM
3 white Heater voltage H- Uh-
4 grey Heater voltaget H+ Uh+
5 green Trim Resistor RT IA
6 black Nernst voltage UN RE

Hardware

Hardware

MCU Fuses

Fuses

AEM X-Series CAN layout

AEM X-Series CAN layout

Assembled Prototype

Assembled Prototype

PCB Layout

Top Side Bottom Top Layer Bottom Layer