From 56e25a1c0db06271ae3e551146249ea0e65cab34 Mon Sep 17 00:00:00 2001
From: Anna <16231288+HumbleDeer@users.noreply.github.com>
Date: Fri, 13 Oct 2023 23:34:00 +0200
Subject: [PATCH] Add warning about PSU input voltage selector (#111)
---
docs/_config.yml | 3 +++
docs/_sass/custom/setup.scss | 5 +++++
.../electronics/psu-voltage-selector.png | Bin 0 -> 12463 bytes
docs/general/electronics.md | 20 +++++++++++++++---
.../electronics/Mellow Super8 V1.3.md | 7 ++++++
.../electronics/Mellow Super8 V1.3.md | 7 ++++++
.../electronics/Mellow Super8 V1.3.md | 7 ++++++
7 files changed, 46 insertions(+), 3 deletions(-)
create mode 100644 docs/_sass/custom/setup.scss
create mode 100644 docs/assets/images/general/electronics/psu-voltage-selector.png
diff --git a/docs/_config.yml b/docs/_config.yml
index 1a775a77..f37c0878 100644
--- a/docs/_config.yml
+++ b/docs/_config.yml
@@ -83,6 +83,9 @@ callouts:
color: purple
warning:
title: Warning
+ color: orange
+ danger:
+ title: Danger
color: red
#footer_content: "Copyright © 2017-2020 Patrick Marsceill. Distributed by an MIT license. This site is powered by Netlify."
diff --git a/docs/_sass/custom/setup.scss b/docs/_sass/custom/setup.scss
new file mode 100644
index 00000000..20c98437
--- /dev/null
+++ b/docs/_sass/custom/setup.scss
@@ -0,0 +1,5 @@
+// Initially used for Warning callout instead of red; red is now Danger
+$orange-000: hsl(14, 90%, 74%);
+$orange-100: hsl(14, 96%, 68%);
+$orange-200: hsl(14, 82%, 61%);
+$orange-300: hsl(14, 77%, 57%);
\ No newline at end of file
diff --git a/docs/assets/images/general/electronics/psu-voltage-selector.png b/docs/assets/images/general/electronics/psu-voltage-selector.png
new file mode 100644
index 0000000000000000000000000000000000000000..4c7658f5d75ca33c07cc0bda2b833633ada61e38
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diff --git a/docs/general/electronics.md b/docs/general/electronics.md
index 4cb31d6c..cbbadcb7 100644
--- a/docs/general/electronics.md
+++ b/docs/general/electronics.md
@@ -64,6 +64,15 @@ To start you off, here are some miscellaneous tips you might need on your journe
- Don't use silicone insulated wire in drag chains
The excess friction causes the drag chain to not work properly and wear your wires prematurely.
+---
+
+{: .warning }
+> Make sure you've set the input voltage selector switch on your PSU's if applicable!
+>
+>- Selecting 220V in a 110V country will cause your PSU to run under its rated power.
+>- Selecting 110V in a 220V country will cause your PSU to spontaneously have an existential crisis (it breaks).
+> ![Voltage selector switch](/assets/images/general/electronics/psu-voltage-selector.png)
+
### AC wire color conventions
Different countries have different standards for mains wiring and the used colours, but these are the most prevalent ones you may want to know of according to the DIN 40705 and [CEI/IEC 60446] standards:
@@ -87,16 +96,21 @@ There is no general standard for what colours are used for what voltage node, bu
| 24V | `24V`, `VCC`, `VMOT`, etc. | ![yellow wire] | |
| 48V | `48V`, `HT`, `VMOT`, etc. | ![purple wire] ![orange wire] | Use a color different from 5V/24V |
-## Chosing the correct wire type
+## Choosing the correct wire type
{: .danger }
> Using smaller wires than recommended for their rated current may result in cables melting or catching fire. Always use a wire gauge that at least matches the current load!
-Using appropriately sized wires ensures the cables can withstand the current draw on the wire. Using a too small wire gauge will increase the wire resistance and cause the cables to (over) heat.
+Using appropriately sized wires ensures they can safely handle the current draw of your printer's components. Using undersized wires will increase the wire's electrical losses, which can lead to (over)heating, damage to the wires or your printer, or even other things. Undersized wiring is always an imminent fire hazard for this reason.
### Recommended wire gauges
-This table specifies recommended minimum gauges for nickle-free stranded copper wires; thicker wire can always be used. The rated ampacities are just a rule of thumb. At the rated limits the voltage drop (increases over distance), insulation temperature limit, thickness, thermal conductivity, and air convection and temperature should all be taken into account.
+This table specifies recommended minimum wire size when using nickle-free stranded copper wires; larger wire can always be used (within reasonable limits).
+
+The rated current capacities are a general rule of thumb. Ensure wires are never used beyond their rated specifications! This includes (but is not limited to): current rating, resistance per length, insulation temperature limit, and environmental temperature. The [Standard Wire Gauge] or [American Wire Gauge] engineering tables contain more reference information.
+
+[Standard Wire Gauge]: https://en.wikibooks.org/wiki/Engineering_Tables/Standard_Wire_Gauge
+[American Wire Gauge]: https://en.wikibooks.org/wiki/Engineering_Tables/American_Wire_Gauge
| Application | AWG | Metric | Max current rating |
| -------------- | ------- | -------- | ------------------ |
diff --git a/docs/vz235_mellow/electronics/Mellow Super8 V1.3.md b/docs/vz235_mellow/electronics/Mellow Super8 V1.3.md
index 191c80b1..baf0ea20 100644
--- a/docs/vz235_mellow/electronics/Mellow Super8 V1.3.md
+++ b/docs/vz235_mellow/electronics/Mellow Super8 V1.3.md
@@ -145,6 +145,13 @@ The SSR will also get a AC line put in on the other side. like shown Bellow. tha
## Plugging in the 24V side
+{: .warning }
+> Make sure you've set the input voltage selector switch on your PSU's if applicable!
+>
+>- Selecting 220V in a 110V country will cause your PSU to run under its rated power.
+>- Selecting 110V in a 220V country will cause your PSU to break **spectacularly** ⚡.
+> ![Voltage selector switch](/assets/images/general/electronics/psu-voltage-selector.png)
+
{: .highlight }
> • Your Motherboard only gets 24V this is the beauty of the External 5160's you don't need to run 48V to your motherboard lowering the risk of damaging your motherboard when you have a issue with your 5160's.
diff --git a/docs/vz235_printed/electronics/Mellow Super8 V1.3.md b/docs/vz235_printed/electronics/Mellow Super8 V1.3.md
index 7b05d681..24947606 100644
--- a/docs/vz235_printed/electronics/Mellow Super8 V1.3.md
+++ b/docs/vz235_printed/electronics/Mellow Super8 V1.3.md
@@ -146,6 +146,13 @@ The SSR will also get a AC line put in on the other side. like shown Bellow. tha
## Plugging in the 24V side
+{: .warning }
+> Make sure you've set the input voltage selector switch on your PSU's if applicable!
+>
+>- Selecting 220V in a 110V country will cause your PSU to run under its rated power.
+>- Selecting 110V in a 220V country will cause your PSU to break **spectacularly** ⚡.
+> ![Voltage selector switch](/assets/images/general/electronics/psu-voltage-selector.png)
+
Your Motherboard only get's 24V this is the beauty of the External 5160's you don't need to run 48V to your motherboard lowering the risk of damaging your motherboard when you have a issue with your 5160's.
Here you can see the first Wago blocks i used for my 24V + and - the PSU has a wire from the +V to the top Wago and -V has a wire running to the Bottom Wago block. This way you can have more outputs for your PSU.
diff --git a/docs/vz330_mellow/electronics/Mellow Super8 V1.3.md b/docs/vz330_mellow/electronics/Mellow Super8 V1.3.md
index 610b495f..ece042c3 100644
--- a/docs/vz330_mellow/electronics/Mellow Super8 V1.3.md
+++ b/docs/vz330_mellow/electronics/Mellow Super8 V1.3.md
@@ -144,6 +144,13 @@ The SSR will also get a AC line put in on the other side. like shown Bellow. tha
## Plugging in the 24V side
+{: .warning }
+> Make sure you've set the input voltage selector switch on your PSU's if applicable!
+>
+>- Selecting 220V in a 110V country will cause your PSU to run under its rated power.
+>- Selecting 110V in a 220V country will cause your PSU to break **spectacularly** ⚡.
+> ![Voltage selector switch](/assets/images/general/electronics/psu-voltage-selector.png)
+
{: .highlight }
> • Your Motherboard only get's 24V this is the beauty of the External 5160's you don't need to run 48V to your motherboard lowering the risk of damaging your motherboard when you have a issue with your 5160's.